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AUTO LEAN GAP ANALISYS
1
Customer value
2
Value stream
3
Waste elimination
4
Connection to demand
5
Continuous improvement
6
Engaging everyone
7
Strategic system
Is it clear who are the customers (direct and end-users) of the business processes?
I do not understand the meaning of the question/ I do not know
No clear definition of the customers
Unstructured and unclear definition
Clear definition only for the top management
Clear definition for the top and middle management
Clear definition for all
In terms of QCT, is Value defined for the customers of the business processes?
I do not understand the meaning of the question/ I do not know
No clear definition of the value for the customers
Unstructured and unclear definition
Clear definition only for the top management
Clear definition for the top and middle management
Clear definition for all
Is the value provided by the processes consistent with the value required by the customers in terms of QCT?
I do not understand the meaning of the question/ I do not know
Complete misalignment between the value provided by the processes and the value required by the customer
Only few people in the company are fully aware of the customer value but they do not always consider it in process management
Many people in the company are fully aware of the customer value but they do not always consider it in process management
Everyone in the company is fully aware of the customer value but they do not always consider it in process management
Everyone in the company is fully aware of the customer value and considers it in process management
Is the business organized by processes or functions?
I do not understand the meaning of the question/ I do not know
Company and people are organized consciously and deliberately by function
The company is organized by processes but operates by functions
The company is theoretically organized by processes but in practice only in some cases works in this way
The company is by processes and works by processes but with physical and/or procedural barriers
The company is organized by processes and works by processes without physical and procedural barriers
Is process flow defined, shared and applied by everyone?
I do not understand the meaning of the question/ I do not know
The flow is not defined
Partially defined and incomplete
Defined in terms of 4M+E but not shared with everyone and/or not applied
Defined in terms of 4M+E, shared with everyone and partially applied
Defined in terms of 4M+E, shared and applied by everyone
Is the company able to see the waste of its processes?
I do not understand the meaning of the question/ I do not know
No one can identify waste nor classify it
Management begins to recognize waste but does not know how to classify it
Management identifies and classifies waste
Management and some resources recognize and classifies waste
Everyone recognizes and classifies waste systematically
Is the company able to measure the identified wastes?
I do not understand the meaning of the question/ I do not know
No one in the company knows the techniques for measuring wastes
Someone knows the existence of waste quantification techniques, but does not know how to apply them
The company knows the techniques of quantifying waste, but with on spot application
The company knows and applies waste quantification techniques, but not in a systemic way
The company knows and applies waste quantification techniques in a systemic way
Is the company able to eliminate the identified and measured waste with a scientific approach?
I do not understand the meaning of the question/ I do not know
Troubleshooting happens instinctively
The company is aware of the existence of the scientific approach (SPDCA) as an alternative to less structured approach, but does not used it
The company uses the scientific approach (SPDCA) with selected teams
The company applies the scientific approach (SPDCA) on specific processes
The company applies the scientific approach (SPDCA) in a systemic way
Are business processes designed starting from the demand?
I do not understand the meaning of the question/ I do not know
The lead time required by customers and the takt time are not known nor used
Lead time required by customers is known, but not the takt time
Both lead time required by customers and the takt time are known, but these have not been used to design processes
Both lead time required by customers and the takt time are known and these have been used to design processes
Both lead time required by customers and the takt time are known. The takt time is constantly monitored for process management
Within business processes, the customer demand is transmitted upstream in an optimal way?
I do not understand the meaning of the question/ I do not know
There is a systematic presence of fluctuations and distortions of the demand within the process
Within the process, one tries to compensate for the irregularity of the demand by creating stocks and by saturating people and machines
Potential output / regulatory activities are identified and volumetric flexibility tools are used
Demand irregularity is faced by levelling the mix of products / activities
The process follows the real customer demand because the lead time of the process is lower than the lead time required by the customer
Are the decoupling points within the processes correctly positioned?
I do not understand the meaning of the question/ I do not know
Process lead time and customer lead time are not known
Only one of the process lead time and customer lead time is known
The process lead time and customer lead time are known but are not used to define the position of the decoupling points
The process lead time and customer lead time are known and used to define the position of decoupling points
The process lead time is lower than the customer lead time and therefore decoupling is not necessary
How are the necessary materials managed?
I do not understand the meaning of the question/ I do not know
Material management is purely push
Pull Material management is known but it is not applied
Pull Material management is known and applied regardless of an ABC-RRS analysis
The ABC-RRS matrix has been created and it is used to choose the proper management of each material
Constantly working to reduce material lead time and extend pull management consistent with ABC-RRS
Are processes performances measured?
I do not understand the meaning of the question/ I do not know
Partial or absent QCT process measurement
Processes are measured in terms of QCT but measurements are not standard
Processes are measured in standard QCT terms but the measurements are not kept up to date
Processes are measured in QCT terms in standard mode and measures are kept up to date but not properly communicated to the members within the process
Processes are measured in terms of standard QCT and measures are kept up to date and communicated to the members within the process.
Are there any improvement activities?
I do not understand the meaning of the question/ I do not know
Few or no improvement activities present
Few innovators implement timely improvements, which are not shared with the rest of the company and are not standardized
Improvements take place continuously and incrementally, only by a few innovators. Lack of PDCA. Diffusion of improvement by "Order from the top" approach.
Improvement proposals emerge at all levels of the organization but are not dealt with in PDCA perspective
Improvement proposals emerge at all levels of the organization and are dealt with in the PDCA perspective
Are the improvement activities coordinated according to the SPDCA approach?
I do not understand the meaning of the question/ I do not know
Improvement actions are not applied according to the SPDCA approach. The focus is on emergency management. Absence of project planning and check / standardization of the results
The analysis of the initial situation is followed by a direct passage to the Do phase
The actions are properly planned and executed after analysing the initial situation. Systematic lack of checking the results
The Scan, Plan, Do and Check phases are correctly performed but there is no closure (Act phase): no corrective actions (Post Check) or definition of standardized solutions
Complete use of SPDCA in project management at all levels (macro and micro)
Are process resources engaged in process improvement activities?
I do not understand the meaning of the question/ I do not know
No sharing of the activities and goals to reach. No awareness of the importance of resource empowerment
They know the potential and importance of sharing and empowerment but no sharing action of the activities and goals to achieve
Sharing the improvement initiatives with the middle-management but not with the rest of the structure
Sharing with everybody the activities and goals to be achieved and involvement of the middle management in defining them
Catchball between top and middle management and PDCA management of resource suggestions at all levels
Is visual management applied to engage all the resources?
I do not understand the meaning of the question/ I do not know
No use of visual management and no awareness of the potential of the technique
Awareness of the potential of visual management but sporadic use
Use of visual management but poor resource involvement and sporadic corrective actions
Use of visual management and resource involvement systemically, but sporadic and ineffective corrective actions
Use of visual management and resource involvement systemically, corrective actions implemented with a structured and effective approach
Is there a structured communication process for the improvement activities towards the resources of the organization?
I do not understand the meaning of the question/ I do not know
No communication of improvement initiatives and no awareness of the importance of communication in this area
No communication of improvement initiatives but awareness of the importance of communication in this area
Unstructured communication of improvement initiatives and directed only to the resources involved in firsthand
Structured communication on improvement initiatives but not extended to the entire organization
Structured communication on improvement initiatives as an engagement tool and a flywheel for continuous improvement. It is clear for everyone how to contribute in generating value for the customer
Is the company strategy defined?
I do not understand the meaning of the question/ I do not know
Business strategy defined for the various processes. Different processes have strategies in opposition to each other
Business strategy defined for the various processes. Different processes have strategies aligned with each other
Clear, defined, formalized business strategy but not shared with the organization
Clear, defined, formalized business strategy and shared with the organization
Is there alignment between business strategy and improvement projects?
I do not understand the meaning of the question/ I do not know
Partial misalignment between improvement projects and business strategy
Systematic alignment of improvement projects to business strategy but total lack of sharing with the organization
Systemic alignment of improvement projects to business strategy but partial sharing with the organization
Systematic alignment of improvement projects to business strategy and total sharing with the organization
Does the company involve its resources in defining the action plan to be implemented for achieving the defined strategy?
I do not understand the meaning of the question/ I do not know
A purely top-down approach in defining the action plan.
Top-down approach in defining the action plan by the management. In some cases, middle management begins to be involved in defining the actions
Both top down and bottom up approach in the action plan definition. Less structured and poorly effective middle management involvement in defining actions
Both top down and bottom up approach in the action plan definition. Structured involvement of middle management in defining actions
Top managers focus on achieving goals and aligning actions with business strategy. Delegation of the improvement action plan definition to the middle-management and subsequent catchball.
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